EDGE FOILING MACHINE in Qingdao, Shandong, China

Total weight: 4500kg

Total power: 38kw

Air pressure: 0.6-0.8Mpa

lead time: 80 working days

The tailored machine is for processing purpose of panel work-piece designed R-corner chamfering and hot-stamping treatment with sublimation foil. Heavy-duty design warrants the quality and performance and efficiency of production.

Work-piece R-corner drawings for production reference below:

Working process:

Caterpillar-infeed→ Up&down scoring→ Duo-shapers→ Triple-abraser→ Dust blower→ Pre-heating→ Duo-foiler→ Up&down Brusher

Descriptions & parameters:

1. Caterpillar-feeding design assure work-piece holding tight and keep processing stability; composites rubber pads is durable, anti-slip and either easy-to-change; remote control handle for adjusting purpose.

motor : Top1.5Kw - bottom5.5kw

Lifting 0.55kw

pressing beam: Alum & Cast-iron;

Supporting cylinders

speed: 6-20m/min VFD

2. Up&down scoring

Up&down Saw score the MDF-based panel with melamine surface to avoid paper blow-out; independent dust-collector

hi-speed motor: 1.1Kw*2

Speed: 10000-16000RPM VFD

Tilting: 0-50º

3. Duo-shaper

R-tailor-made shaper; hydro-sleeve lock-up design ease shaper exchanging; duo-shaper designs with fixed station which sliding-block moving control. Independent cover with dust-collector

Hi-speed motor: 3.7Kw*2

Hydro-sleeve lock-up

Speed: 10000-12000RPMVFD

4. Triple-abraser

Triple sets abraser design do complete deburring and clear-off of chamfered edge, to make sure surface smooth before do foiling; wheel texture is made by sandbelt or brush or PVA; each wheel mesh and texture is different; each sets with cover connecting with dust-collector

hi-speed motor; 0.18Kw*3

speed：6800RPM

5. Dust blower

Compressed air blow the edge surface further, keep dust free

pressure； 0.2Mpa

hose length： 0.6-1m

6. Pre-heating

Pre-heating ares designs infrared heating light, with reflex-ray cover; heating-light about 1m length

power： 1.5kw*3

SHANGHONG

Qty&Length： 330mm*3

7. Duo-foiler

Total two set hot-stamping heads(four heads); each head independent heating and insulation; Temperature show on touch-screen, either a temp readout behind the station; PID adjust temperature automatically; heat-durable silicon wheel with tailored R angle; each set shaper pneumatic cylinder moving in&out, and sliding block move whole station; foil rewinder tension adjusted semi-auto by spring, winding station collecting peeling-film; Tilting design ease corner angle adjusting.

heating power： 2Kw*4

Heating light： Infrared glass light

motor： 0.18Kw*4

winding motor：0.18Kw*2

silicon max temp： 280 degree

wheel ID： 20-35mm

wheel OD： 220-260mm

8. Up&down Brusher

Up&down brusher thorough clean foil ink residual up on the panel surface; independent cover with dust collector

Hi-speed motor： 0.37Kw*2

ID： 50mm

OD：150mm

Speed： 6800RPM

9. Electrical parts

switch&contactor： Siemens or Schneider

Frequency reverter：DELTA

temp control： Autonics

PLCDELTA

HMI touch screenDELTA

HMI 10”

wire CE

travel switch Omrom

10. spare parts:

cylinder

scoring saw

Abraser wheel

brusher/sander

Silicon wheel

heating light

Infrared light

shaper blade

Tailored hydro-lock-up

polishing wheel

cloth

extending control handle

11. Safety functions & Warnings

E-stop

Pull-rope

LOTO

Warning Sticker